For measuring its performance, VSBK is compared
with the common local brick kilns. While clamp kilns are still predominant
in rural Afghanistan, Bull’s Trench Kiln (BTK) is the most commonly
used kiln types in the urban areas. Consequently the VSBK performance
is compared with BTK with fixed chimneys.
Environment Friendly:
The climate-relevant emissions of a VSBK
are 85% lower, compared to a BTK. In detail: CO2 emissions are reduced
by 30-50% and similarly Black Carbon, the principal cause of the
Asian Brown Haze, is reduced by up to 90-96%.* Combined, one four-shaft
VSBK reduces every week greenhouse gas emissions equivalent to a
transatlantic flight with 200 passenger when compared to a BTK producing
the same number of bricks. In addition, particulate matter, which
is the main reason for deteriorating air in most South Asian cities,
is reduced by 80% for a VSBK compared to a BTK. The VSBK also has
a smaller footprint, protecting scarce agricultural land.
Due to the fact that a VSBK can only be
fired with coal (or with coal dust), pressure on forest is decreased
and toxic emissions from tyres commonly fired in clamp kilns and
BTK can be eliminated.
Energy Efficient:
The VSBK technology economises on fuel consumption
by 30% to 40% as compared to a BTK. The energy saving is financially
significant because energy costs are almost 50% of the annual operating
expenses.
Uniform quality of production:
A correctly operated VSBK produces bricks of
a higher average quality than traditional brick kilns. VSBK bricks
usually have higher compressive strength than traditional bricks.
But colour and ring, perceived criteria of good bricks in South
Asia, of VSBK bricks may initially differ from traditional bricks.
But with selection of right clay and with correct production process,
these differences can be mitigated.
Operating/working conditions:
VSBK significantly minimises worker’s exposure
to dust and heat while operating the kilns. During unloading in
BTKs, workers are exposed to excessive brick dust and ash, affecting
their health considerably. VSBK reduces the unloading crews’ dust
exposure by 85% and offers them a comfortable working position.
Social:
By massively decreasing the emission of particulate
matter, health risks for millions of brick labours and dwellers
in urban areas can be reduced and the life expectancy of the exposed
population restored. Unlike other local brick kilns, a VSBK can
be operated around the year, offering the workers an upgraded and
permanent employment.
* the Black Carbon data
are qualified estimations based on punctual measurements in Nepal
and Pakistan of laboratories in Nepal and Switzerland (Carbotech)
and will have to be reconfirmed by a large scale study.
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